rapid-mixer-granulator

RAPID MIXER GRANULATOR

COUNTER

LH SIDE VIEW

PRESSURE

100 PSI

AIR INLET AT

HEIGHT

DISCHARGE

CHARGING HEIGHT

ELEVATION

FOUNDATION HOLE

PLAN

AIR INLET

WEIGHT

MACHINE :- RAPID MIXER GRANULATOR-100 LTR. (GMP) STD SCOPE OF SUPPLY

POWER SUPPLY 415 V X 3 Ph. X A.C.

DT.:20.04.13 REV. NO :01

ALL DIMENSIONS ARE IN MM

TITLE : GENERAL ARRANGEMENT DRAWING

2.THE RIGHTS FOR THE MODIFICATIONS IN DESIGN AND SPECIFICATIONS ARE RESERVED WITHOUT PRIOR NOTICE

1.ELECTRIC VOLTAGE AND FREQUENCY CAN BE PROVIDED AS PER CUSTOMER'S REQUIREMENTS.

NOTE:

CO MILL

ASSEMBLY

CHOPPER

MOTOR

CONTROL

PANEL

RIDDHI 100 LITRES

RAPID MIXER

GRANULATOR

PNEUMATIC

DISCHARGE

PNEUMATIC

LID CONTROL

GEAR BOX &

MOTOR WITH

COUPLE WITHIN

STRUCTURE

CUSTOMER: M/S. COROMANDEL INTERNATIONAL LTD.,VISKHAPATNAM.(A.P.)

JACKETTED

BOWL

LID OPEN

POSITION

RAPID MIXER GRANULATOR

TECHNICAL OFFER

INTRODUCTION:

Riddhi Mixer Granulator is designed to meet special needs of tablet manufacturing

technology. This is achieved by reducing processing time, more homogenous mixing,

Uniformity of Granule size and above all maintaining improved hygiene compliant to GMP

norm.

DESCRIPTION

Machine will be complete with Mixing Bowl, Mixing Blades, Granulator, Pneumatic

Discharge, Motor, Gear Box, Operating Panel and the Control Panel.

MIXING BOWL:

The Mixing Bowl is cylindrical with a large diameter and flat base. The Top portion of the

bowl is conical in shape to assist circulation of cohesive powders. The Bowl is fabricated

from S.S. 316 Quality Stainless Steel with all internal and external surfaces polished to

mirror finish.

TOP LID

Pneumatically Openable (except RMG 50 & 100LTRS) type lid consists of charging hole,

air filter and special type silicon gasket.

MIXING BLADE

Mixing blade consisting of two Nos. full and two Nos. half blades specially designed for

intense mixing. The angles of the blades are such that half blades lift the material and full

blade pushes the material. Continuous action of this with the different ingredient

immensely mixes thoroughly with homogeneously. Mixing blade assembly is mounted on

main shaft with separate bearing housing which fully eliminate any chance of cross

contamination of product with any lubricants. The upper portion of the housing contains

specially designed Teflon seal along with air purging facility. Lower stage housing contains

bearing alongwith oil seals that make it completely leak proof.

BEARING HOUSING

The bearing housing of the main shaft connected to gearbox by means of heavy-duty chain coupling. Chopper

blade assembly consists of a separate baring housing coupled to motor by means of flexible coupling, with

Teflon impregnated gland packing and air seals.

GRANULATING BLADE

A high speed Granulator is inserted horizontally through the wall of the bowl to assist

blending of powder and to break the lumps of the products in to granules of required sizes.

These lumps are formed while wet mixing.

DISCHARGE VALVE

Machine has a side discharge outlet with pneumatically operated. The discharge valve is

exactly matching the profile of the intervene bowl with perfect sealing arrangement.

Pneumatic cylinder housing is specially designed with swivel type arrangement, which

helps for easy cleaning. Safety interlocks are provided to discharge valve as well as top lid

with limit switches.

MACHINE BASE

Rigid Machine base frame made from M.S. Square pipe is designed to accommodate the

mixing bowl and the control panel. The motor V belt drive and reduction gear are also

housed in the frame. The machine base is totally enclosed and removable flush type S.S

give access to motor gearbox and belt drive inside and machine base. Removable S.S. Cover

finished mirroring finish on all side of the machine base frame. Inside of the M.S. base

frame duly epoxy painted to avoid any rusting. The bottom of the base frame duly covered

with M.S. Sheet. So that any oil or dust from belt should not fall on the floor.

ELECTRIC CONTROL PANEL

MAIN PANEL

All the main Circuit like Switchgears, Relays, and MCBs etc. will be contained in a S.S.

Panel box and kept in Non Flame Proof area.

PROCESS TIMER

SAMS make Process Unit with programmable digital timer, auto mode indicating

lapsed/balance time etc.

OPERATING PANEL

An Operating Panel mounted near the mixing bowl for the easy operation in the case of

NON FLP MOTOR. In FLP only Flame Proof Operating unit provided near the Bowl with

auto manual switch, Emergency stop and push buttons for main motor, chopper motor

Discharge valve open and close, ammeter for main motor and chopper motor.

PNEUMATICS SYSTEMS

The machine is supplied with duly required pneumatic systems of FESTO/CAMOZZI Make.

The customer has to ensure, supply of oil free compressed air, also free from any other

possible impurity, which may contaminate the product. Air filter and Air water separator

are also provided with the machine. Pressure regulator is provided to regulate the desired

air pressure. The systems is suitable to accept an Input air pressure of 7kg/cm2 to be

terminated at ½" " BSP" terminal. Air lubricator is provided to lubricate solenoid valves and

pneumatic cylinders is incorporated in the system.

PRESSURE SWITCH

A Pressure Switch is incorporated in the Pneumatic circuit to ensure that unless required

minim air pressure is available in the system the machine cannot be started. And once the

machine starts and if drop below pre-set the value the machine stops immediately. In case

the Flame Proof Machine the pressure Switch is fitted in main panel. All M.S. parts will be

cladded with SS 304Q sheet and all SS parts will be polished to smooth surface.

STANDARD PROCESSING DURATION :

Dry Mixing approx 3 - 5 Mins

Wet Mixing approx 5 - 10 Mins

Wet Granulation approx 5 - 10 Mins

Discharge approx 1-15 Mins

Above time may vary from material to material.

RMG IMPROVED PROCESSING

Uniform distribution of all formulation ingredients.

Short mixing and granulation time.

Useful working capacity of upto 80% to 40% of bowl volume.

Uniform granules by gentle processing.

Wide range of applications.

Easy scale up & Scale down between machine sizes.

Bowl shape design to have no dead spaces.

Riddhi Mixer Granulator's can be offered in 10Ltrs. R&D & 25Ltr. / 50Ltr. For R&D or pilot

plants. The process parameters derived in the Lab/Pilot scaled up into production

machines. These machines can also be offered with PLC'S.

TECHNICAL SPECIFICATION

RAPID MIXER GRANULATOR GMP MODEL

Models RDRMG-100 RDRMG-150 RDRMG-250 RDRMG-400

Gross capacity (ltrs.) 100 150 250 400

Working capacity (lits.) 80 120 200 320

Batch Size in Kg. 20-30 30-60 50-100 75-150

Mixer Motor 7.5 HP / 10 HP 10 HP / 15 HP 22.5 HP / 30 HP 35 HP / 40 HP

Mixer RPM 75/11500 750/1500 750/1500 750/1500

Granulator Motor 2 HP / 3 HP 3 HP /5 HP 3 HP / 5 HP 5 HP / 7.5 HP

Granulator RPM 1500/3000 1500/3000 1500/3000 1500/3000

Overall Dimentions

Length (cm) 240 240 270 280

Width (cm) 210 210 220 240

Hight (Lid closed) (cm) 200 200 210 215kg

Net Weight (approx) 1400 kg 1600 kg 1800 kg 2400 kg

*Technical Specifications are subject to change due to continous technical upgr adation.

OFFICE: MUMBAI Om-Shivam Bldg.,2, Tarun Bharat, Sahar Rd, Andheri(E), Mumbai-400 099.Maharashtra, India.

Tel.: 91-22-2832 1332 / 2838 9432 Fax: 91-22-2838 2479 Res : 91-22-2683 3777, Mob: 98210 18579

919821018579 hiten.k.shah

E-mail: hitenkshah@hotmail.com/ hitenks@vsnl.com Website: www.riddhipharma.com

FACTORY : Riddhi Estate, Gulab Nagar, Opp. AEC, Amraiwadi, Ahemdabad-380 026. India.

Whatsapp : Skype :

Manufacturer & Exporters of Pharmaceutical Machineries

RIDDHI PHARMA MACHINERY LTD.

DPlatfor

NT. WT.

Width Kgs.

25 L 1990 1350 925 700 1680 700

100 L 2290 1550 1170 795 2190 900

150 L 2390 1590 1960 1700 2275 2000

250 L 2550 1690 2130 1760 2585 2800

400 L 2880 2040 2450 1960 2960 3000

600 L 3100 2240 2640 2080 3440 3500

1000 L 3250 2500 3150 2650 3250 4000

Models A-Total

Length

B-Platfor

Length

C-Width E-Open

lid

height